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Old 11-07-2009, 09:18 PM   #1
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New Project Idea

So I have been tossing around something to do and I think I finally figured out something that will offer a challenge and be some fun at the same time. I have been trying to figure out what to do with my PSL, sell it or mess with it some... I have decided to mess with it some.

With the lack of replacement stock sets floating around on the net I am considering making my own.

I found a company that makes a urethane resin that is extremely durable and impact resistant (when fully hardened it has a strength of 2,700 psi, not sure what the recoil force is but I am thinking that is more than strong enough). Plus this stuff can be colored when you mix it up so I can make it black and not have to paint it up after wards.

So the idea is to cast molds of my existing furniture, or be more daring carve the mold into a more custom design, and get the resin pouring

Well here's to a winter of projects
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Old 11-07-2009, 10:47 PM   #2
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Ooo... poly-molded PSL stock... I like your way of thinking, Sprout!
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Old 11-07-2009, 10:56 PM   #3
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Originally Posted by just_a_car View Post
Ooo... poly-molded PSL stock... I like your way of thinking, Sprout!
Indeed! It will cost about $100 in supplies, resin is not cheap stuff

I am going to have to think this out really well as I am thinking of adding an adjustable cheek riser which should be easy enough by setting so screws in the epoxy for the cheek piece, then just figuring out how to bolt it and make it move through the stock

Well I know what I will be working on next week, design phase

I am already thinking of making the lower hand guard wider on the bottom, more like the stock pattern on some heavy bbl sniper systems.

I am wondering if something like this can be incorporated to absorb recoil;
http://www.pplmotorhomes.com/parts/r...urce=froogle_p

Use two of those for the frame portion of the butt.
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Old 11-08-2009, 12:27 AM   #4
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It sounds worthy and will keep you out of trouble this Winter. I'm glad to hear you're thinking of keeping the PSL.
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Old 11-08-2009, 12:46 AM   #5
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That stuff weighs alot. Youre better off whittling something out of wood
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Old 11-08-2009, 01:47 PM   #6
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I cant think of the name of this kind of wood. But its used in movie props and such. Its light and easy to carve, local craft store might have it. Would be cake to mock up the stock you want then make a cast of it. Just a thought, dont know how common it is or cost wise.
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Old 11-08-2009, 04:17 PM   #7
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I cant think of the name of this kind of wood. But its used in movie props and such. Its light and easy to carve, local craft store might have it. Would be cake to mock up the stock you want then make a cast of it. Just a thought, dont know how common it is or cost wise.
I think as this will be a test run I will be making an exact cast of the stock furniture, probably a silicon cast so that it can be removed and retain the shape without warping like plasticine would. We'll see how it goes

Probably going to order the stuff in next month. If this goes well I will try something more daring.
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Old 11-08-2009, 04:39 PM   #8
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I'm not a PSL owner (though people might mistake my AES for one in it's current form), but I'm really excited to see the results of this.
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Old 11-08-2009, 04:44 PM   #9
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I'm interested as well. I had considered doing the same thing at one time but I ended up buying synthetic furniture instead.
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Old 11-08-2009, 04:48 PM   #10
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I'm not a PSL owner (though people might mistake my AES for one in it's current form), but I'm really excited to see the results of this.
You and me both lol. I think I found the right material, strong and heat resistant and rigid. It is just figuring out how to best go about doing this that will take sometime to figure out.

I like the way the stock furniture looks but would just like something different. I will definitely be changing the style of the hand guards though. I am going to use modeling clay to add material to the handguard to change them up a bit for the casting. I want to make the lower a flat bottom piece and almost triangular kind of like this,

Only angled more. It should make for a nicer platform for off-hand or sand bagging. Being rounded is kind of unstable.
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Old 11-08-2009, 05:28 PM   #11
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I want to make the lower a flat bottom piece and almost triangular kind of like this,
So, I'm thinking you're looking more for the HK-G3 "wide" forearm look (seen here, here and here).
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Old 11-08-2009, 05:35 PM   #12
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So, I'm thinking you're looking more for the HK-G3 "wide" forearm look (seen here, here and here).
Yes! Something very similar to that.
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